BBQ Char Siu Roast Pork on the Grill

User Reviews

4.9

64 reviews
Excellent
  • Prep Time

    12 hrs

  • Cook Time

    35 mins

  • Total Time

    12 hrs 35 mins

  • Servings

    6

  • Calories

    267 kcal

  • Course

    Main Course

  • Cuisine

    Chinese

BBQ Char Siu Roast Pork on the Grill

This BBQ Char Siu Roast Pork recipe features pork shoulder cut intentionally following the muscle and membrane lines to retain juiciness during grilling. The meat is marinated with typical char siu flavorings such as hoisin sauce, five spice, garlic, and molasses, then grilled and basted for a glossy, savory finish. The fat and membrane protect the tender meat inside, resulting in a juicy texture and caramelized edges that highlight traditional char siu flavors without roasting in an oven.

Description

BBQ Char Siu Roast Pork on the Grill uses pork shoulder cut along the muscle membranes so the fat and tougher exterior shield the tender meat during direct grilling. The marinade blends sugar, five spice, salt, hoisin, molasses, Shaoxing wine, garlic, and a hint of red food coloring for classic char siu flavors and appearance. The pork is grilled, periodically basted with a honey, hoisin, oil, and reserved marinade mixture, forming a lacquered surface. The cooking technique preserves moisture within the meat while achieving a caramelized, sticky crust.

The method calls for thoughtful cutting—thinner pieces are easier to handle on the grill, especially when butterflying thicker cuts. The wok-like basting liquid caramelizes over the heat, adding layers of sweetness and umami. This approach reproduces the hallmark combination of tender interior with a savory-sweet charred exterior characteristic of char siu, adapted for outdoor grilling rather than oven roasting.

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Ingredients

Servings

For the marinade:

  • 2 pounds pork shoulder 900g, select a cut with some good fat on it, boneless
  • 2 tablespoons sugar
  • 2 teaspoons salt
  • ½ teaspoon five spice powder
  • ¼ teaspoon white pepper
  • 1 tablespoon Shaoxing wine
  • ½ teaspoon sesame oil
  • 1 tablespoon hoisin sauce
  • 2 teaspoons molasses
  • 3 cloves garlic minced
  • 1/8 teaspoon red food coloring

For the basting liquid:

  • 1 tablespoon neutral cooking oil generic cooking oil
  • 1 tablespoon honey
  • 1 tablespoon hoisin sauce
  • 1 tablespoon water warm
  • Leftover marinade

Instructions

  1. Cut the pork into long 1 1/2 to 2-inch thick pieces. There is a technique to cutting pork that I learned from my father. First, find where the meat has the fat and the membrane between the muscle, and use a sharp knife to cut and separate them. My father always said that if you look at the pork closely, it will show you how it wants to be cut by following the muscle membrane lines. This is a brilliant way to do it, because you end up with the fat and the tougher membrane on the outside, protecting the tender meat and keeping it juicy on the grill. The marinade and heat also break down this membrane, so it won’t be tough at all.
  2. Once you have your pieces of meat separated, you can decide if they need to be cut further into manageable pieces since grilling involves more handling and moving/turning of the meat than roasting in the oven. You will most likely have to butterfly the thicker pieces of the meat to get the desired thickness. Always start where the meat starts to be thicker; cut towards and into the thickest part, stop 1½ inches from the end and butterfly the meat. This method for breaking down the pork also applies to roasting Chinese BBQ pork in the oven. I included some pictures and details since we got quite a few questions after posting the oven-roasted version.
  3. Mix all of the marinade ingredients in a bowl and mix well. Place the pork into a gallon zip top bag, and pour the marinade mix in. Seal the bag and work the marinade into the meat until every piece is evenly coated. Refrigerate overnight.
  4. The next day, place the pork on a plate, making sure to shake off the excess marinade in the bag. Too much marinade left on the meat will increase the chances of burning your pork. Pour the rest of the marinade into a bowl and add the rest of the basting ingredients; get your basting brush ready.
  5. Preheat your grill, making sure it's extremely hot. You want a nice sear on the meat to seal in the juices before you turn it, but try not to get it too crispy on one side. You will be turning the meat often during the cooking process to prevent burning and make sure that marinade gets nice and caramelized. On a hot grill, you should be cooking it for about 3 minutes before flipping it.
  6. After both sides are seared, you can turn the grill down slightly to prevent drying out the meat. Turn the meat often; I did every 2 to 3 minutes making sure to get an even sear on all sides. I also started to brush and baste the meat after each turn to keep it moist and flavorful. If the meat looks like it starts to get dry on the surface, it needs to be basted.
  7. Continue this turning and basting for another 20 to 30 minutes and make sure you don’t walk away from the grill! With all of this marinade, the roast pork could burn to a crisp very quickly, so protect your time and investment! Also make sure that you stop basting a few minutes before you pull the meat off the grill since the marinade was in contact with raw meat.
  8. You can check the pork with a meat thermometer to be sure it’s done (145 degrees F), and remove it from the grill to let it rest for 5 minutes before slicing. Enjoy this one and Happy Fourth of July!

Nutrition Information

Show Details
Calories 267kcal (13%) Carbohydrates 12g (4%) Protein 34g (68%) Fat 8g (12%) Saturated Fat 2g (10%) Cholesterol 91mg (30%) Sodium 944mg (39%) Potassium 612mg (13%) Fiber 1g (4%) Sugar 10g (20%) Vitamin C 0.5mg (1%) Calcium 20mg (2%) Iron 1.6mg (9%)

Nutrition Facts

Serving: 6Serving

Amount Per Serving

Calories 267 kcal

% Daily Value*

Calories 267kcal 13%
Carbohydrates 12g 4%
Protein 34g 68%
Fat 8g 12%
Saturated Fat 2g 10%
Cholesterol 91mg 30%
Sodium 944mg 39%
Potassium 612mg 13%
Fiber 1g 4%
Sugar 10g 20%
Vitamin C 0.5mg 1%
Calcium 20mg 2%
Iron 1.6mg 9%

* Percent Daily Values are based on a 2,000 calorie diet.

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4.9

64 reviews
Excellent

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