How to Make Pepperoni Sausage

User Reviews

5

38 reviews
Excellent
  • Prep Time

    2 hrs

  • Additional Time

    1 d 6 hrs

  • Total Time

    1 d 8 hrs

  • Servings

    8 servings

  • Calories

    196 kcal

  • Cuisine

    American

How to Make Pepperoni Sausage

This pepperoni sausage recipe uses a mix of pork butt and beef chuck finely ground and blended with salt, curing salt, spices including paprika, black pepper, anise, allspice, and cayenne. The mixture is fermented, smoked, then dried to develop classic pepperoni flavors and texture.

Description

The meat preparation starts by grinding pork and beef, then mixing with a precise blend of salt, curing salt #1, dextrose, sugar, and a combination of warm spices such as paprika and allspice. The seasoning balances heat, sweetness, and aromatic notes typical of pepperoni. After thorough mixing, the meat is stuffed into beef middles or fibrous casings roughly 60 mm in diameter.

Fermentation at controlled warm temperature and humidity initiates flavor development and safety. Smoking at gradually increasing temperatures over several hours imparts smoky character and helps preserve the sausage. Additional drying for several days further intensifies flavor and texture, allowing moisture content to reduce to levels typical of cured sausage.

The finished pepperoni should have a firm texture with a nuanced spice profile, suitable for slicing and consumption. Proper storage at moderate temperatures and humidity prolongs shelf life while maintaining quality.

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Ingredients

Servings
  • 700 g pork butt about 1.54 lbs; see notes
  • 300 g beef chuck about 0.66 lbs; see notes
  • 23 g salt about 4 tsp
  • 2.5 g salt about 1/2 tsp, curing salt #1
  • 10 g dextrose or glucose; about 2 tsp
  • 5 g sugar about 1 tsp, 5.0 g
  • 3 g black pepper ground, about 1½ tsp
  • 8 g paprika ground, about 4 tsp, sweet
  • 2.5 g anise seeds ground; about 1 tsp
  • 2 g allspice ground; about 1 tsp
  • 2 g cayenne pepper about 1 tsp
  • 0.24 g F-LC culture use scale
  • 80 ml distilled water about 1/3 cup

Instructions

  1. Grind pork and beef through 3/16” plate (5 mm).
  2. Mix all ingredients with ground meat.
  3. Stuff into beef middles or fibrous casings about 60 mm in diameter.
  4. Ferment at 86F (30C) and 85-90% humidity for 24 hours.
  5. Place the sausage in the smoker and smoke at 110F - 130F and 70% humidity for 6 hours. Gradually increase smoke temperature to 150-175F, and then all the way to 190F if needed, until internal meat temperature reaches 140F.
  6. For a drier sausage, dry for 3 days at 60-70F and 65-75% humidity or until desired weight loss is achieved.
  7. Store sausages at 50-59F and 75-80% humidity.

Notes

  • You can use all pork, all beef, or a mixture; all pork produces a notably good variation.
  • Careful temperature and humidity control are essential during fermentation, smoking, and drying phases.
  • Use a scale for measuring F-LC culture to ensure accurate fermentation.

Nutrition Information

Show Details
Calories 196kcal (10%) Carbohydrates 3g (1%) Protein 24g (48%) Fat 10g (15%) Saturated Fat 4g (20%) Cholesterol 78mg (26%) Sodium 1324mg (55%) Potassium 453mg (10%) Fiber 1g (4%) Sugar 2g (4%) Vitamin A 473IU (9%) Vitamin C 1mg (1%) Calcium 26mg (3%) Iron 2mg (11%)

Nutrition Facts

Serving: 8servings

Amount Per Serving

Calories 196 kcal

% Daily Value*

Calories 196kcal 10%
Carbohydrates 3g 1%
Protein 24g 48%
Fat 10g 15%
Saturated Fat 4g 20%
Cholesterol 78mg 26%
Sodium 1324mg 55%
Potassium 453mg 10%
Fiber 1g 4%
Sugar 2g 4%
Vitamin A 473IU 9%
Vitamin C 1mg 1%
Calcium 26mg 3%
Iron 2mg 11%

* Percent Daily Values are based on a 2,000 calorie diet.

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