Homemade Smoked Kabanos Sausage

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5

18 reviews
Excellent

Homemade Smoked Kabanos Sausage

Homemade Smoked Kabanos Sausage is a long, thin sausage made from a specific blend of lean and fatty pork, seasoned with salt, curing salt, black pepper, nutmeg, sugar, and caraway seeds. After curing, the sausage is stuffed into casings, dried, then smoked and cooked to an internal temperature that ensures safety and flavor development. The process produces sausage with firm texture and characteristic smoky aroma.

Description

This recipe uses pork controlled for fat content—one portion lean and another with higher fat—to create a balanced texture. After curing the meat with kosher and curing salt, it is ground through plates of different sizes for lean and fat portions before combining with spices such as black pepper, nutmeg, sugar, and caraway seeds. The mixture includes ice water to maintain moisture and temperature during processing.

It is then stuffed tightly into thin natural casings to form links or coils, with care taken to remove air pockets. The sausages are gently dried at cool temperatures to form a dry skin on the casing, then smoked at low heat until the casings deepen in color. Finally, they are finished by baking or poaching to reach a safe internal temperature, ensuring firm but tender sausage with a smoky flavor. The overall production is a traditional process resulting in kabanos sausages that can be sliced and served.

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Ingredients

Servings
  • 2000 g pork 4.5 lbs (no more than 10% fat, lean
  • 3000 g pork 6.5 lbs (no more than 30% fat)
  • 66 g kosher salt about 3 2/3 Tbsp
  • 11 g salt about 2 1/4 level teaspoons, curing salt #1
  • 7.5 g black pepper about 3 3/4 tsp, coarsely ground
  • 2.5 g nutmeg about 1 tsp, ground
  • 10 g sugar about 2 tsp
  • 2.5 g caraway seeds about 1 tsp
  • 2 cups water ice

Instructions

  1. Cut the meat into 2" (5-6 cm) pieces, mix with the salt and Cure #1. Place in a container, cover and refrigerate for 48 hours.
  2. Grind the lean pork through 1/4" (6 mm) plate, and the fattier pork through a 3/16" (4.5 mm) grinder plate.
  3. Mix the ground meats, with the seasonings, adding two cups of ice water.
  4. Stuff firmly into sheep casings or young hog casings not bigger than 22 mm. Form links and tie with a butchers' twine, or leave as a continuous coil. Prick any visible air pockets with a needle.
  5. Dry in a cooler for 12 hours at 35F - 43F (2C - 6C), or for about 30-60 minutes at room temperature. You can also dry in the smoker at about 110F - 130F without smoke for 20-30 minutes, until the skin feels dry.
  6. Smoke at 140F for 1 hour, until the casings develop dark brown color, followed by 20-30 minutes of baking, until the internal temperature reaches 154F (68C).
  7. Instead of baking, you can poach at 161F - 165F for 15 - 20 minutes or until the internal temperature reaches 154F.
  8. Dry at 53F - 64F (12C - 18C) and 75-80% RH for 5-7 days, until 45% total weight loss.
  9. Store in a refrigerator.

Nutrition Information

Show Details
Calories 518kcal (26%) Carbohydrates 1g (0%) Protein 82g (164%) Fat 18g (28%) Saturated Fat 6g (30%) Cholesterol 258mg (86%) Sodium 2740mg (114%) Potassium 1521mg (32%) Fiber 1g (4%) Sugar 1g (2%) Calcium 50mg (5%) Iron 5mg (28%)

Nutrition Facts

Serving: 12servings

Amount Per Serving

Calories 518 kcal

% Daily Value*

Calories 518kcal 26%
Carbohydrates 1g 0%
Protein 82g 164%
Fat 18g 28%
Saturated Fat 6g 30%
Cholesterol 258mg 86%
Sodium 2740mg 114%
Potassium 1521mg 32%
Fiber 1g 4%
Sugar 1g 2%
Calcium 50mg 5%
Iron 5mg 28%

* Percent Daily Values are based on a 2,000 calorie diet.

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