Smoked Pork Butt

User Reviews

5

16 reviews
Excellent
  • Prep Time

    45 mins

  • Cook Time

    6 hrs

  • Total Time

    1 d

  • Servings

    16

  • Calories

    23446 kcal

  • Course

    Main Course

  • Cuisine

    American

Smoked Pork Butt

Smoked Pork Butt uses an 8-pound bone-in pork shoulder seasoned overnight with a BBQ rub, then slow-smoked at 225°F for many hours on a pellet or charcoal grill. The pork is basted with a tangy mop sauce made of cider vinegar, brown sugar, and spices, enhancing the smoky rich flavor. This cut yields tender, flavorful pulled pork typically served on buns with Carolina-style vinegar sauce and coleslaw. The long cooking time and careful smoke management contribute to a deeply savory interior and delicious crust.

Description

The Smoked Pork Butt recipe starts with a large pork shoulder seasoned thoroughly with a BBQ rub and left overnight to absorb the flavors. The meat is smoked low and slow around 225°F, either on a pellet smoker or over indirect charcoal with soaked wood chips to impart smokiness. Throughout the long cooking time, a mop sauce made of cider vinegar, brown sugar, pepper flakes, and sliced jalapeno and onion is applied to keep the pork moist and balanced with tangy heat. The result is tender pork ready to be pulled apart.

This classic preparation highlights the pork's natural richness complemented by smoky and vinegar-forward notes from the mop and Carolina-style sauce. The recipe suggests serving pulled pork sandwiches with coleslaw and extra vinegar sauce on buns or rolls, providing a textured, flavorful meal.

Leftover pulled pork can be stored in an airtight container in the refrigerator up to five days. The recipe emphasizes controlling smoke levels and temperature for best results, with detailed instructions for charcoal and pellet grilling setups.

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Ingredients

Servings

FOR SMOKED PORK BUTT:

  • 8 pound pork shoulder bone-in if you can, roast
  • ⅓-½ cup bbq rub

MOP SAUCE:

  • 1 tablespoon brown sugar
  • 1 tablespoon kosher salt
  • 1 teaspoon black pepper
  • 1 teaspoon red pepper flakes crushed
  • 1 cup cider vinegar
  • 1 jalapeno pepper thinly sliced
  • 1 onion thinly sliced, small

CAROLINA-STYLE VINEGAR SAUCE FOR PULLED PORK:

  • 2 cups cider vinegar
  • 3 tablespoons ketchup
  • 2 tablespoons brown sugar
  • 4 teaspoons kosher salt
  • 1 tablespoon hot sauce
  • 1-2 teaspoons red pepper flakes crushed
  • 1-2 teaspoon black pepper

TO SERVE:

  • hamburger buns or sandwich rolls
  • vinegar sauce recipe above, Carolina-style, extra
  • coleslaw

Instructions

SEASON THE PORK SHOULDER:

  1. Sprinkle the pork shoulder liberally on all sides with rub, patting and rubbing it in with your fingers. Place on a rimmed baking sheet and cover with plastic wrap. Refrigerate overnight for maximum flavor penetration.

FOR THE PELLET GRILL:

  1. Fill the hopper with wood pellets (you'll typically go through one pound of pellets per hour, and for a large pork shoulder it can take 12 hours to smoke, so 12 pounds of pellets.
  2. Preheat the smoker to 225°F.

SMOKED PORK BUTT ON A CHARCOAL GRILL:

  1. Soak wood chips for at least an hour.
  2. Light charcoal in a chimney starter. Rake coals to two piles at opposite sides of the grill using a long handled tool, like a garden hoe. Place a drip pan in the center. Indirect grilling is usually done at a medium heat. To adjust the temperature, partially open the vents on the bottom. (Closed vents will extinguish the fire, open will fan the flame.)
  3. Adjust vents on top of the grill to half open. The same rule for closed and open vents applies. When adjusted properly, the grill will be between 325 and 350 degrees. Toss the drained wood chips onto the coals (about half a cup on each side of the grill). The smoke should start almost immediately. Replenish wood chips about every hour or so to continue the smoke.

SMOKED PORK SHOULDER ON A GAS GRILL:

  1. Soak wood chips for at least an hour.
  2. Indirect grilling is easy on a gas grill but requires at least two burners. If your grill comes with a slide-out smoker box, fill it with soaked wood chips. You will run a high heat under the chips to generate smoke, while moderating your heat elsewhere on the grill for the required low and slow cooking.
  3. When the wood chips begins to smoke, place the food over the unlit burner to start the cooking process.

FOR THE MOP SAUCE:

  1. Combine all the ingredients in a non-reactive glass or plastic bowl and stir until the salt and brown sugar dissolve.

TO SMOKE PORK BUTT ON A PELLET GRILL:

  1. If your smoker comes with a thermometer, insert it into the center of the butt (without touching the bone). This will help you gauge the temperature and know when to pull it off the smoker.
  2. Place the seasoned pork shoulder in the center of the pellet grill and cook with the lid closed for about 12 hours. After the meat has been on the smoker for about 3-4 hours, baste it with the mop sauce every 1½ hours.
  3. It's normal for the pork shoulder to hit a "stall" where the internal temperature doesn't increase. The stall can last 45 minutes or up to 4 or 5 hours. Don't panic. It will work through the stall; you need to be patient.

TO SMOKE PORK SHOULDER ON GAS OR CHARCOAL GRILL:

  1. Place pork fat side down in the center of the hot grate away from the heat source -- remember it's the indirect heat that cooks the meat. Otherwise, you'd be grilling.
  2. Cover the grill and cook the pork until the internal temperature reaches 203° on an instant-read thermometer. This can take 10-14 hours or more (depending on the stall time).
  3. After the meat has been on the smoker for about 3-4 hours, baste it with the mop sauce every 1½ hours.
  4. For a charcoal grill: Add 12 fresh coals and half a cup of wood chips every hour. Begin checking the internal temperature with an instant-read thermometer at about the 6-hour mark and continue checking every hour or so until you reach about 200°-205°F.
  5. For a gas grill: replenish with a new smoker pouch when the smoke diminishes. After the first hour, baste the pork butt with the mop sauce, and repeat hourly. Begin checking the internal temperature with an instant-read thermometer at about the 6-hour mark and continue checking every hour or so until you reach about 200°-205°F.

REST THE MEAT:

  1. Once the temperature reaches 203°F, use your grill gloves to carefully transfer the smoked pork shoulder to a rimmed baking sheet. Set aside for 30 to 45 minutes so that the meat can rest.

ASSEMBLE THE CAROLINA VINEGAR SAUCE:

  1. In a medium bowl, combine the vinegar, brown sugar, kosher salt, black pepper, crushed red pepper flakes and hot sauce. Whisk until the sugar and salt are dissolved.

PULLING THE SMOKED PORK BUTT:

  1. Depending on how fatty your pork shoulder is, you can remove some skin and fat and set it aside to add some back to the smoked pulled pork later. The bark and fat will add richness and a smoky flavor.
  2. Pull the pork into shreds and pieces with the meat shredders. Add pieces of skin and fat back into the meat to suit your tastes.
  3. Dress the smoked pulled pork with ¼-½ cup of the Carolina-style vinegar sauce and toss with tongs to combine evenly.

TO SERVE:

  1. Pile pork on a soft bun and top with a spoonful of coleslaw and extra vinegar sauce if desired. Enjoy!

Notes

  • Refrigerate the seasoned pork shoulder overnight to deepen the flavor.
  • Maintain a consistent smoker temperature around 225°F for even cooking.
  • Use a drip pan and indirect heat setup when smoking with charcoal for best results.
  • Leftovers keep well in an airtight container refrigerated up to five days.

Nutrition Information

Show Details
Calories 234.46kcal (12%) Carbohydrates 5.35g (2%) Protein 27.37g (55%) Fat 10.05g (15%) Saturated Fat 3.48g (17%) Polyunsaturated Fat 1.12g (7%) Monounsaturated Fat 4.5g (23%) Cholesterol 92.69mg (31%) Sodium 1177.24mg (49%) Potassium 547.13mg (12%) Fiber 0.47g (2%) Sugar 3.36g (7%) Vitamin A 147.49IU (3%) Vitamin C 3.55mg (4%) Calcium 43.63mg (4%) Iron 2.42mg (13%)

Nutrition Facts

Serving: 16Serving

Amount Per Serving

Calories 23446 kcal

% Daily Value*

Calories 234.46kcal 12%
Carbohydrates 5.35g 2%
Protein 27.37g 55%
Fat 10.05g 15%
Saturated Fat 3.48g 17%
Polyunsaturated Fat 1.12g 7%
Monounsaturated Fat 4.5g 23%
Cholesterol 92.69mg 31%
Sodium 1177.24mg 49%
Potassium 547.13mg 12%
Fiber 0.47g 2%
Sugar 3.36g 7%
Vitamin A 147.49IU 3%
Vitamin C 3.55mg 4%
Calcium 43.63mg 4%
Iron 2.42mg 13%

* Percent Daily Values are based on a 2,000 calorie diet.

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